Assistant Professor

Mary Gilliam

Assistant Professor, Chemical Engineering

2224A Academic Building

810-249-4043

mgilliam@kettering.edu

Education
B.S. Chemical Engineering, University of Missouri, Columbia, 2001
Ph.D. Chemical Engineering, University of Missouri, Columbia, 2006
Work Experience
Exatec, Division of Sabic Innovative Plastics, Wixom, MI, 2006 – 2011
After graduating in 2006, Dr. Gilliam took a position at Exatec, a division of Sabic Innovative Plastics, as the Plasma Technology Leader, supervising global technology programs and directing international R&D teams to develop next-generation coated polymer products. As the Plasma Technology Leader, Dr. Gilliam gained experience in translating processes to industrial scale, process characterization and control, statistical design of experiments and data analysis, quantifying relationships between process parameters and product outcomes, root cause analysis, linking customer requirements to manufacturing conditions, product validation, leading cross-functional teams, and technology road-mapping.                                                                                                             
 
Courses
CHME 435 Process Control   
CHME 436 Process Control Laboratory   
CHME 401 Mass Transfer Operations and Separations Laboratory   
CHME 420 Transport Phenomena   
CHME 421 Transport Phenomena Laboratory   
CHME 300 Fluid Flow and Heat Transfer   
CHME 301 Fluid Flow and Heat Transfer Laboratory   
Research Statement
The research program involves surface treatments and coatings using atmospheric plasma for a variety of applications on rigid substrates as well as micro- and nano-sized particles. Surface modification and coating is often performed to improve adhesion, tailor hydrophobic or hydrophilic properties, increase scratch and abrasion resistance, improve biocompatibility, tailor bioactivity, increase barrier properties, reduce friction, enhance resistance to chemicals, and other goals. Plasmas can be applied to modify very thin surface layers or to deposit single or multi-layer coatings without altering the bulk characteristics of materials. Atmospheric pressure plasma processes offer the versatility of plasma processes without expensive and high-maintenance vacuum equipment. Furthermore, the processes can be implemented as a continuous process without load/lock chambers for adjusting pressures.
 
Current research projects are targeted for applications in biomedical materials, medical diagnostics, particle dispersions, light-weight materials for transportation, UV-blocking coatings, and more. Investigation work focuses around innovative modifications of the process and apparatuses, testing various precursors, process characterization, and optimizing for performance. Experiments are designed to characterize the effects of the precursors and process parameters on the material properties and outcomes. This characterization generates process predictive models that subsequently provide the basis to tailor the properties of the coating or surface to meet the requirements.  
Research Specialties
Surface treatments, coatings, plasma process technology, plasma chemical vapor deposition, particle treatment technologies, atmospheric plasma, organic and organosilicon coatings, plastics applications, polymer surface modification
Select Publications
1. M.A.Gilliam, A.Ritts, and Q.Yu, “The Mesh Disturbance Effects in LTCAT for Surface Modification of LDPE,” Journal of Applied Polymer Science, accepted 2009. 
2. M.Gilliam, Plasma Polymerization of Fluorocarbons and Plasma Surface Modification of Polymers, Lambert Academic Publishing, Germany (2009). 
3. M.A.Gilliam and S.Gasworth, “Characterization of the Parameter Space in Expanding Thermal Plasma Systems with Organosiloxane and Oxygen Reagents,” Society of Vacuum Coaters Annual Conference (2008), Chicago, IL. 
4. M.Gilliam, Q.Yu, and H.Yasuda; Plasma Processes and Polymers, 4 (2007) 165-172. 
5. M.A.Gilliam and Q.Yu; Journal of Applied Polymer Science, 105 (2007) 360-372. 
6. M.A.Gilliam and Q.Yu; “Low-Temperature Plasma Processes for Polymeric Surface Modification,” in Encyclopedia of Chemical Processing (2007) S.Lee, ed. 
7. M.A.Gilliam and Q.Yu; Recent Research and Developments in Applied Polymer Science, 3 (2006) A.Gayathri, ed., p. 13. 
8. M.A.Gilliam and Q.Yu; Journal of Applied Polymer Science, 99 (2006) 2528-2541. 
9. Q.S.Yu, C.Huang, Y.Chan, M.Gilliam, and H.K.Yasuda, “Glow Characterization in Plasma Deposition Systems,” Proceedings of 17th International Symposium on Plasma Chemistry (2005), Toronto, Canada. 
10. M.A.Gilliam and Q.Yu, “Modification of Polymeric Surfaces Using Low Temperature Cascade Arc Torch,” American Chemical Society Regional Conference (2003), Columbia, MO.
 
Patents
1.  M. Gilliam and K. Higuchi (2011).  U.S. Patent Application, “Organic Resin Laminate, Methods of Making and Using the Same and Articles Comprising the Same,” 2011
2.  K. Higuchi and M. Gilliam (2011).  U.S. Patent Application, “Organic Resin Laminate,” 2011
 
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